The Basics of Barcodes

Updated: 6-10-2025

Barcodes are used to track, identify, and manage products across industries. From grocery stores to warehouses, these codes help move goods efficiently and accurately. In bulk and produce packaging, barcodes are essential tools for traceability and inventory control.

What Is a Barcode?

A barcode is a visual code made of lines and spaces that represent numbers. These numbers link to product information stored in a database. The most common type in the U.S. is the UPC (Universal Product Code), which contains 12 digits.

Each UPC includes:

  • Country code
  • Company prefix
  • Product number
  • Check digit (used to verify accuracy)

Barcodes are standardized by GS1, a global organization that manages barcode rules and assigns company prefixes.

The GS1

GS1 is a global non-profit based in Brussels, Belgium. It develops and maintains the standards that barcodes are built on. GS1 also manages the barcode database—no small task, considering there are over 100 million barcodes in the system.

GS1 assigns codes and prefixes to registered companies. Each 12-digit barcode includes a country code, company ID, and unique product number. This structure allows machines to quickly identify products and their source.

Learn more about GS1 here. 

How Barcodes Work

Scanners read the pattern of bars and spaces, converting them into numbers. These numbers are matched to product records in a database.

A standard UPC barcode has:

  • 3 guard bars (start, middle, end)
  • 84 data bars (product information)
  • A total of 95 bars

The left and right sides of the barcode are encoded differently. This helps scanners read the code correctly, even if it’s upside down.

What Information Can You Pull from a Barcode?

Barcodes can store a wide range of product data. A basic 1D barcode like a UPC, typically links to:

  • Product name
  • Price
  • Weight
  • Manufacturer’s name
  • Product category

More advanced 2D barcodes (like QR codes or Data Matrix) can store additional data directly in the code, including:

  • Date of manufacture
  • Expiration date
  • Batch or lot number
  • Country of origin
  • Web links for product info or traceability

Why Barcodes Matter in Packaging

In packaging, barcodes are used to:

  • Track inventory
  • Identify products
  • Manage shipping and receiving
  • Support product recalls

For example, Flexible Intermediate Bulk Containers (FIBCs) often include barcodes on packing slips. These codes help identify the contents, destination, and delivery status.

Explore FIBC solutions here for your bulk packaging needs.

Preparing for the Future: GS1 Sunrise 2027

The barcode system is evolving. By 2027, GS1 plans to transition from traditional 1D barcodes (like UPCs) to 2D barcodes, such as QR codes and Data Matrix codes. This global initiative is known as GS1 Sunrise 2027.

Unlike 1D barcodes, 2D barcodes can store more data, including:

  • Expiration dates
  • Batch numbers
  • Web links
  • Product origin

This shift affects any retail packaging scanned at checkout. By the end of 2027, point-of-sale (POS) systems will need to read both 1D and 2D barcodes. The same goes for point-of-care (POC) systems in healthcare.

The transition is already in motion, with 2D barcodes being tested in 48 countries, covering 88% of the global GDP. The goal is better traceability, safety, and efficiency across supply chains.

Explore the shift to 2D barcodes and how to prepare for 2027 here.

What to Do Next

To get ready for GS1 Sunrise 2027:

  • Upgrade barcode printers and scanners
  • Train staff on 2D barcode use
  • Coordinate with suppliers to update packaging

Click here to chat live with a packaging expert about upgrading your barcode system.

Talk to Your Distributor

So, what’s this got to do with FIBCs?

Even though barcodes aren’t printed directly on bulk bags, they’re a big part of how many teams track and manage products, from the field to the shelf. Whether on a packing slip or a pallet label, barcodes help keep things moving smoothly.

If you're thinking about how barcodes fit into your process, or want to bounce around some ideas, start a live chat or reach out here to connect with a packaging specialist today.


 

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June 10, 2025

Categories: Produce Packaging

About the Author: Laura Heinen

Laura is the Sales & Marketing Manager for National Bulk Bag. Laura holds a Bachelor of Science degree in Business Management with an emphasis in Marketing. In 2011, Laura started in the packaging industry with a fulfillment equipment manufacturer, and then moved into end-of-line packaging distribution. She’s held packaging job functions in leadership, sales, marketing, supply chain, and administration and loves working with other companies on optimizing their packaging needs. She is an avid fisher-lady, boater, camper, gardener…pretty much anything outdoors in the summer, and hibernates during the long, cold Minnesota winters.

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